RePack360
Digital Packaging Sustainability for UK Manufacturers
Bridging the gap between SME manufacturing and sustainable packaging through intelligent digital tools.
Our digital planning and analysis tool is designed to make sustainability accessible for every manufacturer. RePack360 democratises digital manufacturing tools — empowering UK SMEs to minimise waste, anticipate costs, and meet regulatory requirements before they become mandatory.
Funded by
Key Features
Virtual Scenario Testing
Assess packaging materials, formats, and filler ratios in a risk-free virtual environment before making physical changes on-site.
Environmental Scoring & Metrics
Simplified sustainability metrics to evaluate the environmental impact of your packaging choices in real time.
Workflow Simulation
Digital representations of packaging workflows allow assessment of various configurations to identify waste-reduction opportunities.
Regulatory Alignment
Proactively prepare for Net Zero targets, Extended Producer Responsibility (EPR) rules, and the Digital Product Passport (DPP) landscape.
The Problem: Linear Packaging Reality
UK manufacturers operate on legacy take-make-dispose pathways, heavily reliant on physical trial-and-error for packaging design, resulting in excessive material use and waste.
Why RePack360?
For many UK SMEs, the transition to sustainable packaging is hindered by the high cost of specialist modelling software and a lack of in-house technical expertise. RePack360 bridges this gap by providing an affordable, easy-to-use solution that democratises digital manufacturing tools. By comparing alternatives digitally, manufacturers can anticipate cost implications and identify waste-reduction opportunities, leading to faster, clearer, and more evidence-based decision-making. It empowers your business to minimise waste while simultaneously improving operational performance.
Future-Ready: EPR, DPP & Net Zero Compliance
SMEs will use the simulation engine to actively generate, govern, and export the required lifecycle data — seamlessly linking the physical product to its mandated digital footprint.
Market Potential
The potential for RePack360 is significant, addressing a critical need across the UK's manufacturing base. Initially focusing on food, consumer goods, and light manufacturing — built to scale across all industries.
Food & Consumer Goods
Initial focus sector — highest packaging waste density and strongest EPR exposure.
Light Manufacturing
Scalable across diverse industrial packaging formats and workflows.
Circular Economy
Aligns with UK's push for resource-efficient, net-zero-ready production practices.
Collaborate with RePack360
We believe effective solutions must reflect real-world operational conditions. We are looking to work with manufacturers to ensure our tool addresses practical constraints and day-to-day packaging challenges.
- Test New Materials — Explore how switching materials affects sustainability scores.
- Optimise Formats — Adjust filler levels and packaging dimensions to reduce waste.
- Circular Strategies — Compare single-use versus reusable packaging impacts.